HOW TO: Edge-Lit Portrait (work in progress)

Ok, so I’m a little late to the game. People have been making cool stuff using edge-lit acrylic for a long time now. A friend coaxed me into making a sign, and the potential and possibilities of edge-lit artwork captured my imagination. It is a bit labor intensive, but this tutorial, will walk you through converting a photograph or image into free-standing, desktop portrait.

Required

  1. Photo
  2. 1/4″ clear acrylic sheet
  3. 1/8″ dark acrylic Sheet (background)
  4. Button
  5. Panel mount barrell adapter
  6. Power supply

Steps

  1. Prepare the image
  2. Cut the image
  3. Cut the base
  4. Assemble the base
  5. Prepare the image

1. Prepare the image

Trim the image to size. Cutting around the subject looks much better than trying to capture the background in my oppinion. Using InkScape (the best) draw a poly ground around thehead.

Use this tool
Tight trim
Click the image, hold shift, click border, right click and select “Set Clip”

File –> Export PNG image…

Run dither.py. This will covert your trimmed color image into a black and white dithered negative image (see below). Since edge lighting does not really have a grey scaling, each pixel is either black or white. The spacing of the dots provides a pseudo grey scaling.

File –> import (out_w_neg.bmp)

Resize outline, center on negative image

Cut

Ready to cut

Raster dithered negative on clear 1/4″ acrylic (100% speed, 100% power on 50W laser), cut outline. On 1/8″ dark acrylic cut outline alone.

2. Cut Base

1/8″ Opaque Acrylic, https://www.wyolum.com/images/edge_lit_base.svg

3. Assemble Base

Adruino code is based on FastLED.h library

Wiring diagram
Use copper tape to route the signal from the button, to the CPU.
Test the leads of the barrell adapter to make sure you know which is + and which is ground.
Mark the center of the base and stick the LEDs to the base. Add standoffs.
Solder LED leads, keep it flat!
Apply stick on bumpers to corners and sides of base.
Complete!

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