CNC AlaMode!

AlaMode is in stock and shipping now from Makershed ,SeeedStudios and ABRA Electronics

I’m a maker, and as a maker, I love tools. As a computer geek, I’ve long been interested in computer controlled tools. When Riley Porter of Synthetos suggested using AlaMode to control a CNC router from a Raspberry Pi, I was thrilled!

Riley and Alden Hart of Synthetos.com have been developing controllers for DIY CNC machines, and they make the controller for the Shapeoko, the lowest cost DIY CNC router around. They sent me the grblShield that is normally shipped with an Arduino in the complete Shapeoko kit.

I ordered the mechanical kit from Inventables.com, and then picked up stepper motors and a power supply from some surplus outlets.

This is of the simplest and most rewarding applications of AlaMode. People often dedicate an old computer to their CNC routers, but being in a dusty environment, it can be hard to keep everything running well. By stacking the credit card sized AlaMode, the Raspberry Pi and the GRBL shield, you get a wonderful networked platform for CNC that can be neatly boxed (though I haven’t gone that far yet!)

After assembling the Shapeoko, and wiring the motors to the grblShield, you’ll need to program GRBL onto AlaMode. Download the GRBL  optimized for GRBLShield, and assuming you’ve set up Raspberry Pi with the AlaMode version of Arduino, you can program it directly from the command line:

[code]avrdude -c alamode -b 115200 -P /dev/ttyS0 -p m328p -U flash:w:grbl-Shapeoko.hex[/code]

In the next post, I’ll talk about sending jobs to the AlaMode Shapeoko, including over the network!

 

Color/Light Sensing Breakout Board

Our friend and fellow open hardware advocate, Jayson Tautic of Tautic.com is offering a cool breakout board on Tindie that word clock makers might want to take a look at.  It is a break out board for the TCS34717 – Color Light-to-Digital Converter.

ClockTHREEjr has a light dependent resistor or LDR board to measure brightness.  The problem with all of the LED switching taking place on the board, the analog measurement gets screwed up.  This breakout board could be the answer.  Besides measuring RGB color intensities, it also give an overall brightness reading which could be use to dim the LEDs when the lights go out.

Laser water flow detect / auto shutoff

The bad news is that once again we are learning the hard way.  I burned out our laser tube when water flow stopped unexpectedly (power strip?).

The good news is that we are now back in action.  Here is how we did it in case there are any other slow learners out there.

We tapped into the auto shutoff circuit that shuts off power to the laser when the door is open.  First we found this calibrated flow meter from SparkFun, then discovered this beauty from AdaFruit for only $9.99.  We went with the AdaFruit, of course.

Carduino is a prototype of a project meant to be a automobile battery monitor that can shut off a peripheral when the battery voltage starts to drop.  It was a simple matter to re-purpose the Carduino for this application.

The simple sensor has three leads: ground, 5V, and data.  The data line toggles between low and high when water (or air) is flowing and is steady (high or low) when flow stops.  The flow meter sample code provided by AdaFruit, gave us a jump start on the development.  The protection circuit code is simple, if the delay between low and high toggles on the flow meter is longer than expected, shut off the solid state relay.

I had to channel my inner Anool to figure out how to wire the unit and could not have done it without a healthy portion of Bald Wisdom.  It took a day.  Here is the result.  If you remove the side panel it is much easier.

The fluid circuit was a challenge of fittings and space.  I put the flow meter outside of the laser, but needed a right angle adapter to save space inside the laser.  I had to cut a spacer to mount the assembly (see in photo).

 

 

 

 

 

 

 

 

 

 

 

WyoLum Innovation Grant 2012 Winners.

Thanks to all of the applicants to the 2012 WyoLum Innovation Grant!  Every single application will be awarded at least $250.

1.  $1000 Knitic [vimeo  http://vimeo.com/55512729]
2. $1000 logTHIS [embedplusvideo height=”350″ width=”430″standard=”http://www.youtube.com/v/6ybxMA-ujoM?fs=1″ vars=”ytid=6ybxMA-ujoM&width=430&height=350&start=&stop=&rs=w&hd=0&autoplay=0&react=1&chapters=&notes=” id=”ep8955″ /]

 

3. $250 Open Power Supply [embedplusvideo height=”356″ width=”584″ standard=”http://www.youtube.com/v/lnsSl1HXCi8?fs=1″ vars=”ytid=lnsSl1HXCi8&width=584&height=356&start=&stop=&rs=w&hd=0&autoplay=0&react=1&chapters=&notes=” id=”ep6014″ /]

 

4. $250 T-Board [vimeo http://vimeo.com/33787519]

 

5. $250 xser [embedplusvideo height=”465″ width=”584″ standard=”http://www.youtube.com/v/d7x_NQMOLJY?fs=1″ vars=”ytid=d7x_NQMOLJY&width=584&height=465&start=&stop=&rs=w&hd=0&autoplay=0&react=1&chapters=&notes=” id=”ep2871″ /]

 

6. $250 Innovation Board http://www.kickstarter.com/projects/2112812006/sparkfun-national-tour

THANK YOU: AlaMode Recall

We have been dealing with our first product recall!  Oh, how exciting.  Why should Samsung and Sony have all the fun?

At issue is a reversed capacitor that has a tendency to explode when you do something silly, like power the unit.  We would like to extend a thank you to all the AlaMode customers that have stuck with us during this troubling hick up.  The vast, vast majority of you have been very understanding and we really appreciate that.

The even better news is that we have remedied the problem.  I just tested all of the replacements with 100% success!

Customer Feedback:

Fran (after receiving full refund): “Oh yeah right like I’m going to lift even a single finger to help you after this”

John: “No Problem!   Glad it was a nice “pick me up”.  As a fellow small business owner who’s been through a product recall, I applaud how you guys have handled it!  Looking forward to getting the AlaMode back ;)”

David: “Thanks Justin.  We look forward to getting it back.  Keep up the great work.”